Exhaust emission control device

ABSTRACT

An exhaust emission control device comprising a hydrogen producing means, a control means for effecting control of the quantity of hydrogen produced by said hydrogen producing means in accord with the production of exhaust gases of combustion, and a hydrogen supply line for supplying hydrogen produced by said hydrogen producing means to an oxides of nitrogen reductive reaction chamber.

United States Patent [1 1 Nohira et a1.

[ EXHAUST EMISSION CONTROL DEVICE [75] Inventors: Hidetaka Nohira; Masaru Assignee:

Filed:

Appl. No.:

Kokokawa, both of Susono City, Japan Toyota Jidosha Kogyo Kabushiki Kaisha, Toyota-cho, Toyota City, Japan Oct. 14, 1971 Foreign Application Priority Data May 26, 1971 Japan 46/35983 US. Cl 60/286, 23/284, 60/294,

60/309, 423/212, 423/235 Int. Cl. F01n 3/16, F02b 75/10 Field of Search 60/274, 275, 286,

[1111 3,779,014 [451 Dec. 18, 1973 References Cited UNITED STATES PATENTS 2,062,859 12/1936 Bowen 60/275 3,000,707 9/1961 Barstow 423/214 3,072,457 l/l963 Bloch 60/301 3,170,758 2/1965 Honerkamp 423/213 3,31 1,097 3/1967 Mittelstaedt... 60/275 3,402,015 9/1968 Hardison 60/303 Primary Examiner-Doug1as Hart Attorney-Stevens et a1.

[5 7] ABSTRACT An exhaust emission control device comprising a hydrogen producing means, a control means for effecting control of the quantity of hydrogen produced by said hydrogen producing means in accord with the production of exhaust gases of combustion, and a hydrogen supply line for supplying hydrogen produced by said hydrogen producing means to an oxides of nitrogen reductive reaction chamber.

3 Claims, 2 Drawing Figures REC Thisinvention relates to an exhaust emission control devicefor internalcombustion engines effective to reduce or remove oxides of nitrogen from exhaust gases which are discharged as a result of combustion of a fuel-airmixture.

Exhaust gasesdischarged from internal combustion engines, such asengines for motor vehicles, and other combustion devices which use air as an oxidizing agent generally contain therein oxides of nitrogen (hereinafter designated N03,) which stimulate the eyes and nose, interfere-with the growth of plantsand cause the formation of photo-chemical smog. Proposals have been madeto use exhaust gas recycling systems and ignition advance angle controlsystems to reduce or remove oxidesof nitrogen. The former hasdisadvantages that the recycling gas linetends to corrode, and that difficulties arefacedwith in carrying themethod into practice and, further, that theoutput power of the engine is reduced. The. latter is not a specific remedy and can achieve no marked results.

Accordingly, an object of this invention is to provide a device which can reduce or remove oxides of nitrogen from exhaust gases by simple means without adversely affecting the performance of internal combustion engines.

Another object of the invention is to provide a device which is effective to condense the moisturecontent of exhaust gases and produce hydrogen without using an additive, so. that oxides of nitrogen can be reduced or removed from the exhaust gases economically by simple means.

Another object of the invention is to provide a device which is effectiveto reduce NO: content to a fraction or entirely remove NO, from exhaust gases while the aforementioned disadvantages of the devices of the prior art are obviated.

Additional objects as well as features of this invention will become evident from a description set forth hereinafter when considered in conjunction with the accompanying drawing, in which:

FIG; 1 is a view in explanation of an operation circuit of a preferred embodiment of this invention; and

FIG. 2 is a view in explanation of a hydrogen producing means.

Before giving a detailed explanation of this invention, we would like to summarize in general terms the mechanism of production of oxides of nitrogen in exhaust gases of internal combustion enginesand other combustion devices. In a combustion device wherein a fuelair mixture is burned at elevated temperature under high pressure, oxygen and nitrogen which is not concerned in the combustion react with each other as ex pressed by thefollowingformula to produce nitric oxide:

(1) Factors governingthequantity of NO in exhaust gases discharged from thecombustion device include among other factors, the maximum temperature of combustion, the quantity-of excess oxygen and the time interval during which thetemperature is maintained at an elevated level. When the combustion device is an internal combustion engine, there are other factors, such as the air-fuel-ratio, ignition advance, manifold pressure 2 and the like, which are directly or indirectly concerned in theproduction of NO in exhaust gases. These factors are related to the output power of the internal combustion engine, and the quantity of NO in exhaust gases is substantially proportional to the load of the engine. That is, in the case of an automobile engine, the higher the degree to which the acceleration pedal is depressed, the greater is the NO; content of exhaust gases. About 99 percent of the NO, in the exhaust gases of a gasoline engine is in the form of nitric oxide and the remainder is in the form of nitrogen dioxide.

The results of experiments show that nitric oxide in exhaust gases reacts with hydrogen (P1,) with a maximum efficiency in a narrow temperature range of from 650 to 700C as expressed by the following formula ZNO-i- 2H N 211,0

(2 At the same time, reactions expressed by the following formulae take place in. the aforementioned temperature range, though on a small scale:

4) It will be seen, therefore, that, if exhaust gases are caused to react with hydrogen in the aforementioned temperature range, the nitrogen oxide in the exhaust gases can be removed.

About 97 percent of thenitrogen dioxide in exhaust gases undergoes the following reaction in the aforementioned temperature range:

(51 This invention is based on the aforementioned findings. According to the invention, the NO, in exhaust gases is caused to react with hydrogen and removed, with the supply of oxygen being increased as the NO, content of exhaust gases is increased so that the aforementioned reactions may take place with a maximum efficiency.

On the other hand, it is generally known that a large quantity of B 0 is produced as expressed by the following formula when perfect combustion takes place in a combustion device:

Cnl-lm (4n m/4) 0 "f nCO, (m/2) H 0 Since a small quanity of O is present in exhaust gases, the reaction expressed by the following formula takes the following formula:

Thus, according to this invention, the hydrogen produced by electrolyzation of the water obtained by condensation is utilized in the reductive reaction of NO, so as to effect exhaust emission control with a maximum efficiency by a simple means.

The drawing shows the exhaust emission control device for automobile engines comprising a preferred embodiment of this invention. Exhaust ports 1 of an engine E are directly connected to a reductive reaction chamber 2. Mounted on exhaust ports 1 is a hydrogen supply line 4 which supplies hydrogen from a hydrogen producing means 3 and ejects the same against the ports. An injection pump 5 is mounted on line 4.

A cooling means 7 is mounted on an exhaust line 6 disposed on the downstream side of reductive reaction chamber 2. Exhaust gas passed through cooling means 7 is vented to atmosphere through a muffler 8.

The moisture content of exhaust gases is condensed into water as the exhaust gases are cooled, and the water produced is supplied through a line 9 to hydrogen producing means 3.

As shown in FIG. 2, hydrogen producing means 3 comprises a water tank 10 in which an anode l1 and a cathode 12 are disposed. Line 9 for supplying water produced by condensation is connected to the bottom of water tank 10, and a water supply port 13 is provided in the upper portion of tank 10. Disposed above cathode 12 is a hydrogen collector 14 which is connected through a line 15 to injection pump 5. An oxygen collector I6 is disposed above anode 1].

A check valve 18 provided with a float 17 is mounted on hydrogen collector 14 to' keep the water in the tank from being drawn up.

A DC voltage is supplied through a rectifier Rec and a circuit A, B, C to anode 11 and cathode 12 in the water tank from a generator D driven by engine E, so that electrolysis can be performed. A voltage regulator VR and a current regulator CR for the hydrogen producing means are inserted in the aforementioned circuit. Current regulator CR which constitutes means for controlling the quantity of hydrogen produced is operatively connected to an acceleration pedal 19. Accord ingly, current regulator CR is operatively connected to a throttle valve for a carbureter. A current is also passed to anode 11 and cathode 12 through a regulator R from a battery BAT.

If the engine E is started, then a switch S is turned on and a current is passed to the anode 11 and cathode 12 of hydrogen producing means. lnjection pump 5 is actuated to supply hydrogen to exhaust ports 1. The aforementioned reactions take place in reductive reaction chamber 2, with a result that the NO in exhaust gases is removed or reduced in amount. The moisture content of exhaust gases is converted into water by condensation and returned to water tank 10 where it is subjected to electrolysis. This cycle is repeated.

The quantity of hydrogen produced may vary depending on the degree to which acceleration pedal 19 is depressed. It is thus possible to supply to the exhaust ports a quantity of hydrogen which is needed to treat the NO, produced.

While the embodiment shown and described herein uses a hydrogen producing means which relies on electrolysis of water, it is to be-understood that this invention is not limited to this specific form of hydrogen producing means, and that any other suitable hydrogen producing means may be used.

From the foregoing description, it will be appreciated that this invention has effect in removing or reducing oxides of nitrogen in exhaust gases by a simple means without adversely affecting the performance of the engine. Control of the quantity of NQ can be effected in accord with the quantity thereof produced in exhaust gases. The invention can be incorporated readily in all types of combustion engines.

According to the invention, exhaust gases are cooled after the NO, therein is removed and the moisture content thereof is condensed to produce water which is electrolyzed to produce hydrogen to be used for reductive treatment of oxides of nitrogen in exhaust gases. No additive is used for treating exhaust gases to remove oxides of nitrogen therefrom, so that the device according to this invention is economical.

What is claimed is: v

1. An exhaust emission control device comprising a hydrogen producing means, a control means for effecting control of the quantity of hydrogen produced by said hydrogen producing means in accord with the production of exhaust gases of combustion, and a hydrogen supply line for supplying hydrogen produced by said hydrogen producing means to an oxides of nitrogen reductive reaction chamber, said control means comprising a variable resistor connected in series to an electric circuit for applying a voltage on said hydrogen producing means, and a member connecting a slider of said variable resistor to an acceleration pedal.

2. An exhaust emission control device comprising a hydrogen producing means relying on electrolysis of water for producing hydrogen and including a hydrogen collector having mounted therein a check valve provided with a float, a control means for effecting control of the quantity of hydrogen produced by said hydrogen producing means in accord with the production of exhaust gases of combustion, a hydrogen supply line for supplying hydrogen produced by said hydrogen producing means to an oxides of nitrogen reductive reaction chamber, an exhaust gases cooling means disposed on the downstream side of said oxides of nitrogen reductive reaction chamber, and means for supplying to said hydrogen producing means water produced by condensation of the moisture content of cooled exhaust gases.

3. An exhaust emission control device as defined in claim 2 in which a DC voltage supplied from a generator driven by an engine producing said exhaust gases is applied on said hydrogen producing means relying on electrolysis of water. 

1. An exhaust emission control device comprising a hydrogen producing means, a control means for effecting control of the quantity of hydrogen produced by said hydrogen producing means in accord with the production of exhaust gases of combustion, and a hydrogen supply line for supplying hydrogen produced by said hydrogen producing means to an oXides of nitrogen reductive reaction chamber, said control means comprising a variable resistor connected in series to an electric circuit for applying a voltage on said hydrogen producing means, and a member connecting a slider of said variable resistor to an acceleration pedal.
 2. An exhaust emission control device comprising a hydrogen producing means relying on electrolysis of water for producing hydrogen and including a hydrogen collector having mounted therein a check valve provided with a float, a control means for effecting control of the quantity of hydrogen produced by said hydrogen producing means in accord with the production of exhaust gases of combustion, a hydrogen supply line for supplying hydrogen produced by said hydrogen producing means to an oxides of nitrogen reductive reaction chamber, an exhaust gases cooling means disposed on the downstream side of said oxides of nitrogen reductive reaction chamber, and means for supplying to said hydrogen producing means water produced by condensation of the moisture content of cooled exhaust gases.
 3. An exhaust emission control device as defined in claim 2 in which a DC voltage supplied from a generator driven by an engine producing said exhaust gases is applied on said hydrogen producing means relying on electrolysis of water. 